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Aircraft

Lightweight design, precision, and certified quality for injection-molded parts in the aerospace industry.
We manufacture plastic components for cabin interiors, functional assemblies, and hybrid parts in compliance with the specific requirements of the aircraft industry.

Injection-molded parts for aircraft applications

Plastic injection-molded parts play a key role in the aerospace industry by supporting weight optimization, process reliability, and design flexibility.
We manufacture precise components for aircraft cabins, functional assemblies, and hybrid solutions with metal inserts – process-secure, fully documented, and with high repeatability.

Typical applications include seating systems, trim elements, and fastening components within the cabin interior.
In these areas, tight tolerances, dimensional stability, and high surface quality are essential. Targeted finishing processes such as printing, milling, or engraving give raw components their final functional or visual characteristics.

For mechanically stressed interfaces, we rely on hybrid parts in which metal inserts – such as threaded bushings or bearing sleeves – are overmolded during injection molding.
This technology combines the advantages of both materials while reducing assembly effort in the final product.

Our production processes meet the strict requirements of the aerospace industry – from tool-optimized design and in-house toolmaking to documented quality assurance including laser measurement.
With clearly defined process instructions, traceability, and certified quality control, we provide the foundation for long-term reliable series production.

Insert molding of metal components enables the creation of robust hybrid parts that withstand mechanical loads and serve as interfaces between different materials.
Tool-appropriate design, in-house toolmaking, and modern laser measurement ensure consistently high dimensional accuracy and series quality.

All our processes are tailored to the specific requirements of the aerospace sector.
Documented inspection procedures, complete traceability, and close collaboration with our customers form the basis for dependable and certifiable series production.

Gripping robot removes plastic components from injection molding machine – automated production at Aruso-Plast

Why ARUSO-PLAST is the right partner for aircraft injection molding

Our experience in the precise manufacturing of plastic parts for the aerospace industry provides reliability for demanding applications.
We support our customers from component development and toolmaking through to full-scale series production. Stable processes, documented quality assurance, and the capability to realize complex hybrid assemblies form the basis for long-term, reliable series workflows.

  • Extensive experience in the aerospace industry
  • End-to-end project support from development to series production
  • Reliable and documented processes
  • Hybrid assemblies for complex requirements
  • In-house toolmaking and trusted partners

Injection-molded parts for your aerospace application?

We deliver precise plastic solutions for aircraft components with the highest standards of quality and process reliability.

FAQ

Which injection-molded parts are used in the aerospace industry?

Typical applications include cabin panels, seating components, covers, fastening elements, and assembly-ready units.

Which materials are used in aircraft injection molding?

Materials include flame-retardant thermoplastics, polyamides, POM, polycarbonates, and glass fiber-reinforced plastics. The material selection depends on mechanical stress requirements and flame protection standards.

How is quality ensured for aircraft components?

Our quality assurance includes defined inspection plans, documented serial testing, and advanced measurement technologies such as laser measurement. Traceability and full process documentation ensure reproducible quality.

Can metal inserts be overmolded in aircraft components?

Yes – metal inserts can be reliably integrated and mechanically secured in the plastic through the insert molding process.

Do you also offer assembly services for aircraft components?

Yes – we manufacture both individual parts and assembly-ready units, including functional testing and documentation.